Pre-alloyed powders are produced by mixing and alloying the desired elements in precise proportions prior to being atomized into powder form. This results in a homogeneous distribution of alloying elements, ensuring consistent composition and properties in the final component. This controlled alloying process creates a uniform microstructure, providing predictable results in production.

Pre-alloyed steel is engineered to deliver exceptional strength, making it a cornerstone material for demanding applications. Its uniform composition results in consistent mechanical properties such as tensile strength, ductility and fatigue resistance. The inherent properties of pre-alloyed steel lead to improved wear resistance, making it an excellent choice for components subjected to friction, abrasion, and challenging operational environments.

Pre-alloyed PM powders may initially appear to be more expensive than elemental materials. However, in terms of overall manufacturing costs, pre-alloyed powders may lead to cost savings due to reduced processing time, lower risk of contamination, lower scrap rates and improved component properties. Pre-alloyed materials align with positive environmental practices through reduced energy used and less waste.

PM component manufacturers access a wide selection of pre-alloyed powders with different and specific compositions, allowing for a selection of a very precise material that is appropriate for the application. From automotive and industrial machinery to consumer appliances, pre-alloyed steel finds its niche across diverse industries. Its adaptability and dependable performance make it a preferred choice for various applications.