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Powder Metallurgy Design & Engineering Supplier

Unlock the cost-effectiveness and design versatility of powder metallurgy (PM). We’ll work closely with your internal teams to engineer net-shape parts that fulfill performance requirements and cut waste common in other manufacturing processes.

A New Generation of Metal Component Engineering

A fresh perspective can unlock new opportunities. Let experienced eyes guide your project to new heights.

Leverage our nearly 50 years of expertise spanning generations in materials science, tooling, and manufacturing to assess and enhance your new or existing design. Whether your part was made for PM or another process, we can optimize it for manufacturability and assembly. 

We ensure each step of the production process complements and supports the others by taking time up-front to understand your goals and concerns.

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Reduce Costs Powder metallurgy’s capability to custom-fabricate complex metal parts can streamline your design by reducing component count, ultimately lowering production and assembly costs. PM offers a highly efficient alternative, with scrap rates typically around 3-5%, compared to up to 50% for machining and stamping.   
Improve Durability Modern PM has evolved to produce highly precise metal parts that withstand rigorous conditions. Our expertise spans a broad range of materials, sintering techniques, and value-added processes to elevate your part’s wear resistance, toughness, and corrosion resistance.  
Exceed Performance Goals Every day, we redefine what’s possible with powder metal, engineering multilevel structural parts that achieve exceptional strength, dimensional precision, and geometric complexity. Our unique alloying materials and high-temperature sintering furnaces achieve part properties suitable for industries like auto, medical, and motor.  

Our Design & Engineering Services

Design Assistance – Freedom to Innovate

Powdered metal allows a high degree of creative license – take advantage of it! Our multi-disciplined engineers can help you create complex designs that are difficult or impossible to reproduce with non-PM methods.

Using state-of-the-art software, we’ll create and modify your part and tooling/die design, optimizing them for:

  • Performance

  • Cost-Effectiveness

  • Manufacturability in a Powder Metallurgy Setting.

We can also prototype your metal part design to further evaluate fit and function in real-world conditions.

Part Conversions

For product development to end successfully – and under budget – you need to begin with the right materials and processes.

Customers rave about our ability to make their existing machined, stamped, or forged design perform better or cost less – or both – with powder metallurgy. Condense your multipart assembly (i.e. three stacked, aligned, and secured laminations) into one custom metal component that requires no secondary processing!

Materials Science Consulting

Small metal parts manufacturing is most successful when you understand the metallurgical nuances of your design, and how they interact with each production step. Our analysis and R&D teams can recommend the best blend of raw powder to deliver your application’s key mechanical and magnetic properties.

Other Powder Metallurgy Supplier Services

You can get better parts faster by streamlining your entire production process. Atlas Pressed Metals is a full-service provider of:

Metallurgical Testing & Analysis

At our best-in-class lab, we can tailor your material and analyze it and your part’s surface at the microstructure level to validate it meets requirements. We can also measure tensile strength, hardness, density, and more, to identify potential failures and prevent them.

Manufacturing

We’ll execute your vision with the ideal combination of advanced compaction tooling and sintering treatments. The furnace atmosphere and compaction process are customizable to attain specific levels of strength, hardness, and more.

End-to-End Services

Consolidate your parts manufacturing partnerships with a single company to gain greater control over quality and timelines. In addition to powder metal manufacturing, design, and engineering work, our services include:

  • High-precision machining

  • Coating & plating

  • Heat treatment

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CONTACT INFORMATION

Mailing Address

125 Tom Mix Dr.
P.O. Box P
DuBois, PA 15801
USA

Phone

(814)-371-4800

Fax

(814) 371-4182

TESTIMONIALS

"I have been working with Atlas Pressed Metals for about a year but find them very responsive to any issues (which are very infrequent).

Their Quality and Production teams resolve issues and answer questions very quickly. I would rank their experience/technical expertise and product quality as very high! Our company has been happy with Atlas as a whole and would recommend them for PM.”

- Elia C., Quality Engineer | Controls Industry

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