Design & Engineering Solutions
Whether you are looking to design a PM component or to assess a part for a potential conversion opportunity, Atlas will work side-by-side with your internal teams to ensure that we meet your performance, function, and cost objectives.
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Our engineers work with you to optimize your PM part for manufacturability and assembly. We ensure each step of the production process complements and supports the others by taking time up-front to understand your goals and concerns.
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Powder metallurgy is a manufacturing process that offers numerous advantages over other forming methods. The powder metal process allows for the creation of complex shapes and high-performance components with remarkable efficiency. Here are three compelling reasons to consider powder metallurgy for your next project:
At Atlas, we pride ourselves on offering a comprehensive suite of advanced engineering services tailored to meet your unique project needs. Our team of highly skilled engineers collaborates closely with you to identify and implement the most effective solutions, ensuring your desired outcomes are achieved efficiently and effectively.
Tool Design and Prototyping
Powdered metal allows a high degree of creative license. Our engineers can help you create complex designs that are difficult or impossible to reproduce with non-PM methods.
Using advanced software, we’ll create and modify your part and tooling/die design, optimizing them for performance, cost-effectiveness, and manufacturability.
We can also prototype your metal part design to further evaluate fit and function in real-world conditions.
Powder Metal Conversions
Customers take advantage of our abilities to make their existing machined, stamped, or forged design perform better or cost less – or both – with powder metallurgy. Condense your multipart assembly (i.e. three stacked, aligned, and secured laminations) into one custom metal component that requires no secondary processing!
Discover how powdered metal parts design optimization can enhance performance and reduce costs with our blog post Design Optimization in Mechanical Engineering or our video Does Your Part have Powder Metal Conversion Potential.
Materials Science Consulting
Metal parts manufacturing is most successful when you understand the metallurgical nuances of your design, and how they interact with each production step.
Our metallurgical team is dedicated to helping you choose the right material to meet your part's specific requirements. With extensive knowledge of powder metallurgy, we analyze your application's needs and recommend the optimal blend of raw powders to achieve the desired functional and mechanical properties.
Metallurgical Testing & Analysis
At our best-in-class lab, we offer advanced services to increase quality control and reduce turn-around time. Our staff conducts specimen preparations for sectioning, mounting, and sample polishing.
Other services we offer include:
- Failure Analysis
- Micro Hardness Indentation
- Scanning Electron Microscopy
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Need Help with a Powder Metal Solution?
Speak with an Atlas Expert Today!
