The conventional powder metallurgy (PM) process, often referred to as “press and sinter,” is a method of manufacturing precision metal parts. The process includes materials selection; compaction; sintering; and, if required, secondary operations like steam treating, machining, lapping or grinding.

The PM process is cost-effective in producing simple or complex parts at, or very close to, final dimensions. The parts can range in size from 0.68 g (.0015 lbs.) to 6800 g (15 lbs.).

Since each part requires a custom set of tooling, PM is most suitable for moderate-to-high-production rates, which can range from a few hundred to several thousand parts per hour.

While PM was initially used for simple shapes like bushings and bearings, today it also produces complex, multilevel components.

Our comprehensive powder metal process and services have accelerated success for Atlas customers, designing components that meet and exceed their application requirements. New manufacturing technologies and equipment have expanded PMs reach into new industries. Widely recognized as a superior process for a variety of applications, the conventional “press and sinter” method includes:

Powder Metallurgy is recognized as a Green Technology. The powder metal process when compared to competing forming technologies is more environmentally friendly and sustainable. The key aspects include:

• PM uses 15% less energy than other processes like casting and forging
• Net shape or near net shape parts yields less than 5% scrap